The prospect of thorium becoming a viable uranium alternative is great news for an industry already dealing with blowback from the Fukushima disaster. According to a recent forecast, uranium prices are expected to rise to $70 as the nuclear scare dies down, but thorium has the potential to shake the nuclear energy field to its core:
- Thorium is more abundant in nature than uranium (four times more available).
- It is fertile rather than fissile, and can only be used as a fuel in conjunction with a fissile material such as recycled plutonium.
- Thorium fuels can breed fissile uranium-233 to be used in various kinds of nuclear reactors.
- Molten salt reactors are well suited to thorium fuel, as normal fuel fabrication is avoided.
Thorium was first discovered in 1828 by a Swedish scientist in Norway. It is a somewhat radioactive metal that doesn’t split atoms to usher in a chain reaction. And since thorium cannot fissile, forging a nuclear bomb from it will be virtually impossible.
In a nuclear reaction powered by thorium, most of the thorium is consumed during power generation, resulting in less waste. And of the waste that is left, a great portion will be rendered non-hazardous in 30 years, with only 17 percent of the total waste needing to be stored for the next 30 years, Reuters reports. This is a monumental leap from the most dangerous nuclear waste, which needs to be stored for 10,000 years.
The use of thorium as a new primary energy source however, has been a tantalizing prospect for many years. Extracting its latent energy value in a cost-effective manner remains a challenge, and will require considerable R&D investment. This is occurring pre-eminently in China, with modest US support.
Nature and sources of thorium
Thorium is a naturally-occurring, slightly radioactive metal
discovered in 1828 by the Swedish chemist Jons Jakob Berzelius, who
named it after Thor, the Norse god of thunder. It is found in small
amounts in most rocks and soils, where it is about three times more
abundant than uranium. Soil contains an average of around 6 parts per
million (ppm) of thorium.
Thorium exists in nature in a single isotopic form – Th-232 – which
decays very slowly (its half-life is about three times the age of the
Earth). The decay chains of natural thorium and uranium give rise to
minute traces of Th-228, Th-230 and Th-234, but the presence of these in
mass terms is negligible. It decays eventually to lead-208.
When pure, thorium is a silvery white metal that retains its lustre
for several months. However, when it is contaminated with the oxide,
thorium slowly tarnishes in air, becoming grey and eventually black.
When heated in air, thorium metal ignites and burns brilliantly with a
white light. Thorium oxide (ThO2), also called thoria, has
one of the highest melting points of all oxides (3300°C) and so it has
found applications in light bulb elements, lantern mantles, arc-light
lamps, welding electrodes and heat-resistant ceramics. Glass containing
thorium oxide has both a high refractive index and wavelength
dispersion, and is used in high quality lenses for cameras and
scientific instruments.
Thorium oxide (ThO2) is relatively inert and does not oxidise further, unlike UO2. It has higher thermal conductivity and lower thermal expansion than UO2, as well as a much higher melting point. In nuclear fuel, fission gas release is much lower than in UO2.
The most common source of thorium is the rare earth phosphate
mineral, monazite, which contains up to about 12% thorium phosphate, but
6-7% on average. Monazite is found in igneous and other rocks but the
richest concentrations are in placer deposits, concentrated by wave and
current action with other heavy minerals. World monazite resources are
estimated to be about 12 million tonnes, two-thirds of which are in
heavy mineral sands deposits on the south and east coasts of India.
There are substantial deposits in several other countries (see Table
below). Thorium recovery from monazite usually involves leaching with
sodium hydroxide at 140°C followed by a complex process to precipitate
pure ThO2. Thorite (ThSiO4) is another common thorium mineral. A large vein deposit of thorium and rare earth metals is in Idaho.
The IAEA-NEA publication Uranium 2014: Resources, Production and Demand (often referred to as the Red Book)
gives a figure of 6.2 million tonnes of total known and estimated
resources. Data for reasonably assured and inferred resources
recoverable at a cost of $80/kg Th or less are given in the table below,
excluding some less-certain Asian figures. Some of the figures are
based on assumptions and surrogate data for mineral sands (monazite x
assumed Th content), not direct geological data in the same way as most
mineral resources.
Estimated world thorium resources
Country | Tonnes |
India | 846,000 |
Brazil | 632,000 |
Australia | 595,000 |
USA | 595,000 |
Egypt | 380,000 |
Turkey | 374,000 |
Venezuela | 300,000 |
Canada | 172,000 |
Russia | 155,000 |
South Africa | 148,000 |
China | 100,000 |
Norway | 87,000 |
Greenland | 86,000 |
Finland | 60,000 |
Sweden | 50,000 |
Kazakhstan | 50,000 |
Other countries | 1,725,000 |
World total | 6,355,000 |
There is no international or standard
classification for thorium resources and identified Th resources do not
have the same meaning in terms of classification as identified U
resources. Thorium is not a primary exploration target and resources are
estimated in relation to uranium and rare earths resources.
Source: OECD NEA & IAEA, Uranium 2014: Resources, Production and Demand ('Red Book'), using the lower figures of any range.
Monazite is extracted in India, Brazil, Vietnam and Malaysia,
probably less than 10,000 t/yr, but without commercial rare earth
recovery, thorium production is not economic at present. Chinese
production is unknown. The 2014 ‘Red Book’ suggests that extraction of
thorium as a by-product of rare earth elements (REE) recovery from
monazite seems to be the most feasible source of thorium production at
this time.
Thorium as a nuclear fuel
Thorium (Th-232) is not itself fissile and so is not directly usable
in a thermal neutron reactor. However, it is ‘fertile’ and upon
absorbing a neutron will transmute to uranium-233 (U-233), which is an excellent fissile fuel material.
In this regard it is similar to uranium-238 (which transmutes to
plutonium-239). All thorium fuel concepts therefore require that Th-232
is first irradiated in a reactor to provide the necessary neutron
dosing. The U-233 that is produced can either be chemically separated
from the parent thorium fuel and recycled into new fuel, or the U-233
may be usable ‘in-situ’ in the same fuel form, especially in molten salt
reactors (MSR).
Thorium fuels therefore need a fissile material as a ‘driver’ so that
a chain reaction (and thus supply of surplus neutrons) can be
maintained. The only fissile driver options are U-233, U-235 or Pu-239.
(None of these is easy to supply)
It is possible – but quite difficult – to design thorium fuels that
produce more U-233 in thermal reactors than the fissile material they
consume (this is referred to as having a fissile conversion ratio of
more than 1.0 and is also called breeding). Thermal breeding with
thorium requires that the neutron economy in the reactor has to be very
good (i.e., there must be low neutron loss through escape or parasitic
absorption). The possibility to breed fissile material in slow neutron
systems is a unique feature for thorium-based fuels and is not possible
with uranium fuels.
Another distinct option for using thorium is as a ‘fertile matrix’
for fuels containing plutonium that serves as the fissile driver while
being consumed (and even other transuranic elements like americium).
Mixed thorium-plutonium oxide (Th-Pu MOX) fuel is an analogue of current
uranium-MOX fuel, but no new plutonium is produced from the thorium
component, unlike for uranium fuels in U-Pu MOX fuel, and so the level
of net consumption of plutonium is high. Production of all actinides is
lower than with conventional fuel, and negative reactivity coefficient
is enhanced compared with U-Pu MOX fuel.
In fresh thorium fuel, all of the fissions (thus power and neutrons)
derive from the driver component. As the fuel operates the U-233 content
gradually increases and it contributes more and more to the power
output of the fuel. The ultimate energy output from U-233 (and hence
indirectly thorium) depends on numerous fuel design parameters,
including: fuel burn-up attained, fuel arrangement, neutron energy
spectrum and neutron flux (affecting the intermediate product
protactinium-233, which is a neutron absorber). The fission of a U-233
nucleus releases about the same amount of energy (200 MeV) as that of
U-235.
An important principle in the design of thorium fuel systems is that of heterogeneous fuel arrangement in which a high fissile (and therefore higher power) fuel zone called the seed region is physically separated from the fertile (low or zero power) thorium part of the fuel – often called the blanket.
Such an arrangement is far better for supplying surplus neutrons to
thorium nuclei so they can convert to fissile U-233, in fact all thermal
breeding fuel designs are heterogeneous. This principle applies to all
the thorium-capable reactor systems.
Th-232 is fissionable with fast neutrons of over 1 MeV energy. It
could therefore be used in fast molten salt and other Gen IV reactors
with uranium or plutonium fuel to initiate fission. However, Th-232 fast
fissions only one tenth as well as U-238, so there is no particular
reason for using thorium in fast reactors, given the huge amount of
depleted uranium awaiting use.
Reactors able to use thorium
There are seven types of reactor into which thorium can be introduced
as a nuclear fuel. The first five of these have all entered into
operational service at some point. The last two are still conceptual:
Heavy Water Reactors (PHWRs): These are well suited for thorium fuels due to their combination of: (i) excellent neutron economy (their low parasitic neutron absorption means more neutrons can be absorbed by thorium to produce useful U-233), (ii) slightly faster average neutron energy which favours conversion to U-233, (iii) flexible on-line refueling capability. Furthermore, heavy water reactors (especially CANDU) are well established and widely-deployed commercial technology for which there is extensive licensing experience.
There is potential application to Enhanced Candu 6 (EC6) and ACR-1000
reactors fueled with 5% plutonium (reactor grade) plus thorium. In the
closed fuel cycle, the driver fuel required for starting off is
progressively replaced with recycled U-233, so that on reaching
equilibrium 80% of the energy comes from thorium. Fissile drive fuel
could be LEU, plutonium, or recycled uranium from LWR. Fleets of PHWRs
with near-self-sufficient equilibrium thorium fuel cycles could be
supported by a few fast breeder reactors to provide plutonium.
High-Temperature Gas-Cooled Reactors (HTRs): These
are well suited for thorium-based fuels in the form of robust ‘TRISO’
coated particles of thorium mixed with plutonium or enriched uranium,
coated with pyrolytic carbon and silicon carbide layers which retain
fission gases. The fuel particles are embedded in a graphite matrix that
is very stable at high temperatures. Such fuels can be irradiated for
very long periods and thus deeply burn their original fissile charge.
Thorium fuels can be designed for both ‘pebble bed’ and ‘prismatic’
types of HTR reactors.
Boiling (Light) Water Reactors (BWRs): BWR fuel
assemblies can be flexibly designed in terms of rods with varying
compositions (fissile content), and structural features enabling the
fuel to experience more or less moderation (eg, half-length fuel rods).
This design flexibility is very good for being able to come up with
suitable heterogeneous arrangements and create well-optimised thorium
fuels. So it is possible, for example, to design thorium-plutonium BWR
fuels that are tailored for ‘burning’ surplus plutonium. And
importantly, BWRs are a well-understood and licensed reactor type.
Pressurised (Light) Water Reactors (PWRs): Viable
thorium fuels can be designed for a PWR, though with less flexibility
than for BWRs. Fuel needs to be in heterogeneous arrangements in order
to achieve satisfactory fuel burn-up. It is not possible to design
viable thorium-based PWR fuels that convert significant amounts of
U-233. Even though PWRs are not the perfect reactor in which to use
thorium, they are the industry workhorse and there is a lot of PWR
licensing experience. They are a viable early-entry thorium platform.
Fast Neutron Reactors (FNRs): Thorium can serve as a
fuel component for reactors operating with a fast neutron spectrum – in
which a wider range of heavy nuclides are fissionable and may
potentially drive a thorium fuel. There is, however, no relative
advantage in using thorium instead of depleted uranium (DU) as a fertile
fuel matrix in these reactor systems due to a higher fast-fission rate
for U-238 and the fission contribution from residual U-235 in this
material. Also, there is a huge amount of surplus DU available for use
when more FNRs are commercially available, so thorium has little or no
competitive edge in these systems.
Molten Salt Reactors (MSRs): These reactors are
still at the design stage but are likely to be very well suited for
using thorium as a fuel. The unique fluid fuel can incorporate thorium
and uranium (U-233 and/or U-235) fluorides as part of a salt mixture
that melts in the range 400-700ºC, and this liquid serves as both heat
transfer fluid and the matrix for the fissioning fuel. The fluid
circulates through a core region and then through a chemical processing
circuit that removes various fission products (poisons) and/or the
valuable U-233. The level of moderation is given by the amount of
graphite built into the core. Certain MSR designs will be designed specifically for thorium fuels to produce useful amounts of U-233.
Accelerator Driven Reactors (ADS):
The sub-critical ADS system is an unconventional nuclear fission energy
concept that is potentially ‘thorium capable’. Spallation neutrons are
produced
when high-energy protons from an accelerator strike a heavy target like
lead. These neutrons are directed at a region containing a thorium
fuel, eg, Th-plutonium which reacts to produce heat as in a conventional
reactor. The system remains subcritical ie, unable to sustain a chain
reaction without the proton beam. Difficulties lie with the reliability
of high-energy accelerators and also with economics due to their high
power consumption. (See also information page on Accelerator-Driven Nuclear Energy.)
A key finding from thorium fuel studies to date is that it is not
economically viable to use low-enriched uranium (LEU – with a U-235
content of up to 20%) as a fissile driver with thorium fuels, unless the
fuel burn-up can be taken to very high levels – well beyond those
currently attainable in LWRs with zirconium cladding.
With regard to proliferation significance, thorium-based power
reactor fuels would be a poor source for fissile material usable in the
illicit manufacture of an explosive device. U-233 contained in spent
thorium fuel contains U-232 which decays to produce very radioactive
daughter nuclides and these create a strong gamma radiation field. This
confers proliferation resistance by creating significant handling
problems and by greatly boosting the detectability (traceability) and
ability to safeguard this material.
Prior Thorium Fuelled Electricity Generation
There have been several significant demonstrations of the use of
thorium-based fuels to generate electricity in several reactor types.
Many of these early trials were able to use high-enriched uranium (HEU)
as the fissile ‘driver’ component, and this would not be considered
today.
The 300 MWe Thorium High Temperature Reactor (THTR)
in Germany operated with thorium-HEU fuel between 1983 and 1989. Over
half of its 674,000 pebbles contained Th-HEU fuel particles (the rest
comprised graphite moderator and some neutron absorbers). These were
continuously moved through the reactor as it operated, and on average
each fuel pebble passed six times through the core.
The 40 MWe Peach Bottom HTR in the USA was a demonstration thorium-fuelled reactor that ran from 1967-74.2
It used a thorium-HEU fuel in the form of microspheres of mixed
thorium-uranium carbide coated with pyrolytic carbon. These were
embedded in annular graphite segments (not pebbles). This reactor
produced 33 billion kWh over 1349 equivalent full-power days with a
capacity factor of 74%.
The 330 MWe Fort St Vrain HTR in Colorado, USA, was a
larger-scale commercial successor to the Peach Bottom reactor and ran
from 1976-89. It also used thorium-HEU fuel in the form of microspheres
of mixed thorium-uranium carbide coated with silicon oxide and pyrolytic
carbon to retain fission products. These were embedded in graphite
‘compacts’ that were arranged in hexagonal columns ('prisms'). Almost 25
tonnes of thorium was used in fuel for the reactor, much of which
attained a burn-up of about 170 GWd/t.
A unique thorium-fuelled Light Water Breeder Reactor operated from 1977 to 1982 at Shippingport in the USA
– it used uranium-233 as the fissile driver in special fuel assemblies
that had movable ‘seed’ regions which allowed the level of neutron
moderation to be gradually increased as the fuel aged.
The reactor core was housed in a reconfigured early PWR. It operated
with a power output of 60 MWe (236 MWt) and an availability factor of
86% producing over 2.1 billion kWh. Post-operation inspections revealed
that 1.39% more fissile fuel was present at the end of core life,
proving that breeding had occurred.
Indian heavy water reactors (PHWRs) have for a long
time used thorium-bearing fuel bundles for power flattening in some fuel
channels – especially in initial cores when special reactivity control
measures are needed.
Thorium Energy R&D – Past & Present
Research into the use of thorium as a nuclear fuel has been taking
place for over 40 years, though with much less intensity than that for
uranium or uranium-plutonium fuels. Basic development work has been
conducted in Germany, India, Canada, Japan, China, Netherlands, Belgium,
Norway, Russia, Brazil, the UK & the USA. Test irradiations have
been conducted on a number of different thorium-based fuel forms.
Noteworthy studies and experiments involving thorium fuel include:
Heavy Water Reactors: Thorium-based fuels for the
‘Candu’ PHWR system have been designed and tested in Canada at AECL's
Chalk River Laboratories for more than 50 years, including the
irradiation of ThO2-based fuels to burn-ups to 47 GWd/t. Dozens of test irradiations have been performed on fuels including: mixed ThO2-UO2, (both LEU and HEU), and mixed ThO2-PuO2,
(both reactor- and weapons-grade). The NRX, NRU and WR-1 reactors were
used, NRU most recently. R&D into thorium fuel use in CANDU reactors
continues to be pursued by Canadian and Chinese groups as part of joint
studies looking at a wide range of fuel cycle options involving China's
Qinshan Phase III PHWR units. Eight ThO2-based fuel pins have been
successfully irradiated in the middle of a LEU Candu fuel bundle with
low-enriched uranium. The fuels have performed well in terms of their
material properties.
Closed thorium fuel cycles have been designed
in which PHWRs play a key role due to their fuelling flexibility:
thoria-based HWR fuels can incorporate recycled U-233, residual
plutonium and uranium from used LWR fuel, and also minor actinide
components in waste-reduction strategies. In the closed cycle, the
driver fuel required for starting off is progressively replaced with
recycled U-233, so that an ever-increasing energy share in the fuel
comes from the thorium component. AECL has a Thoria Roadmap R&D
project.
In July 2009 a second phase agreement was signed among AECL, the
Third Qinshan Nuclear Power Company (TQNPC), China North Nuclear Fuel
Corporation and the Nuclear Power Institute of China to jointly develop
and demonstrate the use of thorium fuel and to study the commercial and
technical feasibility of its full-scale use in Candu units such as at
Qinshan. An expert panel appointed by CNNC unanimously recommended that
China consider building two new Candu units to take advantage of the
design's unique capabilities in utilizing alternative fuels. It
confirmed that thorium use in the Enhanced Candu 6 reactor design is
“technically practical and feasible”, and cited the design’s “enhanced
safety and good economics” as reasons it could be deployed in China in
the near term.
India’s nuclear developers have designed an Advanced Heavy Water
Reactor (AHWR) specifically as a means for ‘burning’ thorium – this will
be the final phase of their three-phase nuclear energy infrastructure
plan (see below). The reactor will operate with a power of 300 MWe using
thorium-plutonium or thorium-U-233 seed fuel in mixed oxide form. It is
heavy water moderated (& light water cooled) and will eventually be
capable of self-sustaining U-233 production. In each assembly 30 of the
fuel pins will be Th-U-233 oxide, arranged in concentric rings. About
75% of the power will come from the thorium. Construction of the pilot
AHWR is envisaged in the 12th plan period to 2017, for operation about
2022.
For export, India has also designed an AHWR300-LEU which uses
low-enriched uranium as well thorium in fuel, dispensing with plutonium
input. About 39% of the power will come from thorium (via in situ
conversion to U-233, cf two-thirds in AHWR), and burn-up will be 64
GWd/t. While closed fuel cycle is possible, this is not required or
envisaged, and the used fuel, with about 8% fissile isotopes can be used
in light water reactors.
High-Temperature Gas-Cooled Reactors: Thorium fuel
was used in HTRs prior to the successful demonstration reactors
described above. The UK operated the 20 MWth Dragon HTR from 1964 to
1973 for 741 full power days. Dragon was run as an OECD/Euratom
cooperation project, involving Austria, Denmark, Sweden, Norway and
Switzerland in addition to the UK. This reactor used thorium-HEU fuel
elements in a 'breed and feed' mode in which the U-233 formed during
operation replaced the consumption of U-235 at about the same rate. The
fuel comprised small particles of uranium oxide (1 mm diameter) coated
with silicon carbide and pyrolytic carbon which proved capable of
maintaining a high degree of fission product containment at high
temperatures and for high burn-ups. The particles were consolidated into
45mm long elements, which could be left in the reactor for about six
years.
Germany operated the Atom Versuchs Reaktor (AVR) at Jülich for over
750 weeks between 1967 and 1988. This was a small pebble bed reactor
that operated at 15 MWe, mainly with thorium-HEU fuel. About 1360 kg of
thorium was used in some 100,000 pebbles. Burn-ups of 150 GWd/t were
achieved.
Pebble bed reactor development builds on German work with the AVR and
THTR and is under development in China (HTR-10, and HTR-PM).
Light Water Reactors: The feasibility of using
thorium fuels in a PWR was studied in considerable detail during a
collaborative project between Germany and Brazil in the 1980s.
The vision was to design fuel strategies that used materials
effectively – recycling of plutonium and U-233 was seen to be logical.
The study showed that appreciable conversion to U-233 could be obtained
with various thorium fuels, and that useful uranium savings could be
achieved. The program terminated in 1988 for non-technical reasons. It
did not reach its later stages which would have involved trial
irradiations of thorium-plutonium fuels in the Angra-1 PWR in Brazil,
although preliminary Th-fuel irradiation experiments were performed in
Germany. Most findings from this study remain relevant today.
Thorium-plutonium oxide (Th-MOX) fuels for LWRs are being developed
by Norwegian proponents with a view that these are the most readily
achievable option for tapping energy from thorium. This is because such
fuel is usable in existing reactors (with minimal modification) using
existing uranium-MOX technology and licensing experience.
A thorium-MOX fuel irradiation experiment is underway in the Halden
research reactor in Norway from 2013. The test fuel is in the form of
pellets composed of a dense thorium oxide ceramic matrix containing
about 10% of plutonium oxide as the 'fissile driver'. Th-MOX fuel
promises higher safety margins than U-MOX due to higher thermal
conductivity and melting point, and it produces U-233 as it operates
rather than further plutonium (therefore providing a new option for
reducing civil and military plutonium stocks). The irradiation test will
run for around five years, after which the fuel will be studied to
quantify its operational performance and gather data to support the
safety case for its eventual use in commercial reactors.
Various groups are evaluating the option of using thorium fuels in in
an advanced reduced-moderation BWR (RBWR). This reactor platform,
designed by Hitachi Ltd and JAEA, should be well suited for achieving
high U-233 conversion factors from thorium due to its epithermal neutron
spectrum. High levels of actinide destruction may also be achieved in
carefully designed thorium fuels in these conditions. The RBWR is based
on the ABWR architecture but has a shorter, flatter pancake-shaped core
and a tight hexagonal fuel lattice to ensure sufficient fast neutron
leakage and a negative void reactivity coefficient.
The so-called Radkowsky Thorium Reactor design is based on a
heterogeneous ‘seed & blanket’ thorium fuel concept, tailored for
Russian-type LWRs (VVERs). Enriched
uranium (20% U-235) or plutonium is used in a seed region at the centre
of a fuel assembly, with this fuel being in a unique metallic form. The
central seed portion is demountable from the blanket material which
remains in the reactor for nine years,
but the centre seed portion is burned for only three years (as in a
normal VVER). Design of the seed fuel rods in the centre portion draws
on experience of Russian naval reactors.
The European Framework Program has supported a number of relevant
research activities into thorium fuel use in LWRs. Three distinct trial
irradiations have been performed on thorium-plutonium fuels, including a
test pin loaded in the Obrigheim PWR over 2002-06 during which it
achieved about 38 GWd/t burnup.
A small amount of thorium-plutonium fuel was irradiated in the 60 MWe
Lingen BWR in Germany in the early 1970s. The fuel contained 2.6 % of
high fissile-grade plutonium (86% Pu-239) and the fuel achieved about 20
GWd/t burnup. The experiment was not representative of commercial fuel,
however the experiment allowed for fundamental data collection and
benchmarking of codes for this fuel material.
Molten Salt Reactors: In the 1960s the Oak Ridge
National Laboratory (USA) designed and built a demonstration MSR using
U-233 as the main fissile driver in its second campaign. The reactor ran
over 1965-69 at powers up to 7.4 MWt. The lithium-beryllium salt worked
at 600-700ºC and ambient pressure. The R&D program demonstrated the
feasibility of this system and highlighted some unique corrosion and
safety issues that would need to be addressed if constructing a larger
pilot MSR.
There is significant renewed interest in developing thorium-fuelled
MSRs. Projects are (or have recently been) underway in China, Japan,
Russia, France and the USA. It is notable that the MSR is one of the six
‘Generation IV’ reactor designs selected as worthy of further
development.
The thorium-fuelled MSR variant is sometimes referred to as the Liquid Fluoride Thorium Reactor (LFTR), utilizing U-233 which has been bred in a liquid thorium salt blanket.
Safety is achieved with a freeze plug which if power is cut allows
the fuel to drain into subcritical geometry in a catch basin. There is
also a negative temperature coefficient of reactivity due to expansion
of the fuel.
The China Academy of Sciences in January 2011 launched an R&D
program on LFTR, known there as the thorium-breeding molten-salt reactor
(Th-MSR or TMSR), and claimed to have the world's largest national
effort on it, hoping to obtain full intellectual property rights on the
technology. The TMSR Research Centre has a 5 MWe MSR prototype under
construction at Shanghai Institute of Applied Physics (SINAP, under the
Academy) with 2015 target for operation.
SINAP has two streams of MSR development – solid fuel (TRISO in
pebbles or prisms/ blocks) with once-through fuel cycle, and liquid fuel
(dissolved in FLiBe coolant) with reprocessing and recycle.
- The TMSR-SF stream has only partial utilization of thorium, relying on some breeding as with U-238, and needing fissile uranium input as well. SINAP aims at a 2 MW pilot plant by about 2015, and a 100 MWt demonstration pebble bed plant with open fuel cycle by about 2025. TRISO particles will be with both low-enriched uranium and thorium, separately.
- The TMSR-LF stream claims full closed Th-U fuel cycle with breeding of U-233 and much better sustainability but greater technical difficulty. SINAP aims for a 10 MWt pilot plant by 2025 and a 100 MWt demonstration plant by 2035.
- A TMSFR-LF fast reactor optimized for burning minor actinides is to follow.
SINAP sees molten salt fuel being superior to the TRISO fuel in
effectively unlimited burn-up, less waste, and lower fabricating cost,
but achieving lower temperatures (600°C+) than the TRISO fuel reactors
(1200°C+). Near-term goals include preparing nuclear-grade ThF4 and ThO2
and testing them in a MSR. The US Department of Energy (especially Oak
Ridge NL) is collaborating with the Academy on the program, which had a
start-up budget of $350 million.
However, the primary reason that American researchers and the China
Academy of Sciences/ SINAP are working on solid fuel, salt-cooled
reactor technology is that it is a realistic first step. The technical
difficulty of using molten salts is significantly lower when they do not
have the very high activity levels associated with them bearing the
dissolved fuels and wastes. The experience gained with component design,
operation, and maintenance with clean salts makes it much easier then
to move on and consider the use of liquid fuels, while gaining several
key advantages from the ability to operate reactors at low pressure and
deliver higher temperatures.
Accelerator-Driven Reactors: A number of groups have
investigated how a thorium-fuelled accelerator-driven reactor (ADS) may
work and appear. Perhaps most notable is the ‘ADTR’ design patented by a
UK group. This reactor operates very close to criticality and therefore
requires a relatively small proton beam to drive the spallation neutron
source. Earlier proposals for ADS reactors required high-energy and
high-current proton beams which are energy-intensive to produce, and for
which operational reliability is a problem.
Research Reactor ‘Kamini’: India has been operating a
low-power U-233 fuelled reactor at Kalpakkam since 1996 – this is a 30
kWth experimental facility using U-233 in aluminium plates (a typical
fuel-form for research reactors). Kamini is water cooled with a beryllia
neutron reflector. The total mass of U-233 in the core is around 600
grams. It is noteworthy for being the only U-233 fuelled reactor in the
world, though it does not in itself directly support thorium fuel
R&D. The reactor is adjacent to the 40 MWt Fast Breeder Test Reactor
in which ThO2 is irradiated, producing the U-233 for Kamini.
Aqueous homogeneous reactor: An aqueous homogenous
suspension reactor operated over 1974-77 in the Netherlands at 1 MWth
using thorium plus HEU oxide pellets. The thorium-HEU fuel was
circulated in solution with continuous reprocessing outside the core to
remove fission products, resulting in a high conversion rate to U-233.
Developing a thorium-based fuel cycle
Thorium fuel cycles offer attractive features, including lower levels
of waste generation, less transuranic elements in that waste, and
providing a diversification option for nuclear fuel supply. Also, the
use of thorium in most reactor types leads to extra safety margins.
Despite these merits, the commercialization of thorium fuels faces some
significant hurdles in terms of building an economic case to undertake
the necessary development work.
A great deal of testing, analysis and licensing and qualification
work is required before any thorium fuel can enter into service. This is
expensive and will not eventuate without a clear business case and
government support. Also, uranium is abundant and cheap and forms only a
small part of the cost of nuclear electricity generation, so there are
no real incentives for investment in a new fuel type that may save
uranium resources.
Other impediments to the development of thorium fuel cycle are the
higher cost of fuel fabrication and the cost of reprocessing to provide
the fissile plutonium driver material. The high cost of fuel fabrication
(for solid fuel) is due partly to the high level of radioactivity that
builds up in U-233 chemically separated from the irradiated thorium
fuel. Separated U-233 is always contaminated with traces of U-232 which
decays (with a 69-year half-life) to daughter nuclides such as
thallium-208 that are high-energy gamma emitters. Although this confers
proliferation resistance to the fuel cycle by making U-233 hard to
handle and easy to detect, it results in increased costs. There are
similar problems in recycling thorium itself due to highly radioactive
Th-228 (an alpha emitter with two-year half life) present. Some of these
problems are overcome in the LFTR or other molten salt reactor and fuel
cycle designs, rather than solid fuel.
Particularly in a molten salt reactor, the equilibrium fuel cycle is
expected to have relatively low radiotoxicity, being fission products
only plus short-lived Pa-233, without transuranics. These are
continually removed in on-line reprocessing, though this is more complex
than for the uranium-plutonium fuel cycle.
Nevertheless, the thorium fuel cycle offers energy security benefits
in the long-term – due to its potential for being a self-sustaining fuel
without the need for fast neutron reactors. It is therefore an
important and potentially viable technology that seems able to
contribute to building credible, long-term nuclear energy scenarios.
India's plans for thorium cycle
With huge resources of easily-accessible thorium and relatively
little uranium, India has made utilization of thorium for large-scale
energy production a major goal in its nuclear power programme, utilising
a three-stage concept:
- Pressurised heavy water reactors (PHWRs) and light water reactors fuelled by natural uranium producing plutonium that is separated for use in fuels in its fast reactors and indigenous advanced heavy water reactors.
- Fast breeder reactors (FBRs) will use plutonium-based fuel to extend their plutonium inventory. The blanket around the core will have uranium as well as thorium, so that further plutonium (particularly Pu-239) is produced as well as U-233.
- Advanced heavy water reactors (AHWRs) will burn thorium-plutonium fuels in such a manner that breeds U-233 which can eventually be used as a self-sustaining fissile driver for a fleet of breeding AHWRs.
In all of these stages, used fuel needs to be reprocessed to recover fissile materials for recycling.
India is focusing and prioritizing the construction and commissioning
of its fleet of 500 MWe sodium-cooled fast reactors in which it will
breed the required plutonium which is the key to unlocking the energy
potential of thorium in its advanced heavy water reactors. This will
take another 15-20 years, and so it will still be some time before India
is using thorium energy to any extent. The 500 MWe prototype FBR under
construction in Kalpakkam is expected to start up in 2014.
In 2009, despite the relaxation of trade restrictions on uranium,
India reaffirmed its intention to proceed with developing the thorium
cycle.
Weapons and non-proliferation
The thorium fuel cycle is sometimes promoted as having excellent
non-proliferation credentials. This is true, but some history and
physics bear noting.
The USA produced about 2 tonnes of U-233 from thorium during the
‘Cold War’, at various levels of chemical and isotopic purity, in
plutonium production reactors. It is possible to use U-233 in a nuclear
weapon, and in 1955 the USA detonated a device with a plutonium-U-233
composite pit, in Operation Teapot. The explosive yield was less than
anticipated, at 22 kilotons. In 1998 India detonated a very small device
based on U-233 called Shakti V. However, the production of U-233
inevitably also yields U-232 which is a strong gamma-emitter, as are
some decay products such as thallium-208 ('thorium C'), making the
material extremely difficult to handle and also easy to detect.
U-233 classified by IAEA in same category as High Enriched Uranium
(HEU), with a Significant Quantity in terms of Safeguards defined as 8
kg, compared with 32 kg for HEU.
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